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Waste Tire Recycle To Fuel Oil Project
Waste Tire Recycle To Fuel Oil Project
Waste Tire Recycle To Fuel Oil Project
Waste Tire Comprehensive Treatment Project

Waste Tire Recycle To Fuel Oil Project

Waste Tire Recycle To Fuel Oil Project
 
1. Input material: Waste tire, Worn rubber, Medical waste, MSW.
2. Output products: Fuel oil, carbon black, steel wire, flammable gas.
3. Capacity/batch: 3-10 tons.
4. Land request: 300-400 square meters.
5. Certification: CE, ISO, SGS, BV.
6. Material of reactor:Q345R/Q245R/310S+Boiler plate/Stainless steel.
7. Cooling system:Integrated condensing system.
8. EU emission standard:100% non-pollution waste tire recycling.

 

Product Introduction
Differrent raw materials oil yield :
 
Raw material Oil ratio

Submarine cable

75%

Rubber cable

35%

Sole

30%

Big tires

45%-50%

Small tires

35%-40%

 

Technical Data
By products and application:
 
Final Products Application

Fuel Oil (45%-55%)

1. Used as the heating material and sell it to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used in heavy oil generator for electricity generation. 
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in trucks, tractor, etc.

Carbon Black (30%-35%)

1. Make it to pellet or briquette as heating material. 
2. Make it to N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make carbon to color master batch and sell it to plastic industry.

Steel Wire (10%-15%)

1. Sell to iron and steel factory directly. 
2. We supply more profitable solution for the steel wire which can be sold about USD460/ton.

Flammable Gas (8%-10%)

1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Storage the exceed gas to restart the next batch.

 

Application

Working process 

 

 

Firstly:

Our regular model can accept the diameter less than 1400mm tires.

It is better to shredder or cut the truck tires into several blocks to meet this operation requests instead of the higher cost of the Customerized machines. 

 

Secondly:

By the 60 Tons hydraulic pressure power,we could finish the 10 tons feeding job within 2 hours. 

 

Thirdly:

It will take about 4 hours to finish the preheating process by the coal,wood, nature gas, or fuel oil.(IF YOU PREFER,WE ALSO OFFER THE CUSTOMERIZED ELECTRICITY HEATING WAYS.)

 

Fourthly:

The waste tires in the reactor will become pyrolysis oil gas when the temperature reach about 120 Celsius degree.

By the heating exchanger cooling function, we will get the oil in the oil collect tanks. 

During the pyrolysis process, we set the recycle design to transfer the (CH4, C2H6, C3H8, C4H10 and H2) from the anti-back fire device to furnace to burn as energy.

 

With the differ choice of the fuel, we offer the related de-duster device to purify the smoke from the flue pipe.The dust and sulfur gas will be removed by the dust removing system.

After the pyrolysis process ends, there are  residual slag (carbon black) in the reactor.

HUAYIN use the automatic discharging system to get it out.

 

Last, we start the steel to get the steel out of the reactor.

 

Usually 10 tons capacity needs 21 hours to finish the whole process.

 

2 hours for loading 10 tons waste tires

4 hours for preheating the reactor 

12 hours for the tire become gas and cooling become oil 

1 hour for cooling the reactor 

1 hour for discharging the carbon black 

1 hours for removing the tires steel

 

Download
Tehnical Data
 
Item Contents
Input-Raw Materials Waste tire/rubber/Medical waste/MSW
End products Fuel oil, carbon black, steel wire, syngas
Model Reactor size Capacity
HY2200*5500 5 Ton/Batch
HY2200*7500 7 Ton/Batch
HY2600*6600 8 Ton/Batch
HY2800*6000 9 Ton/Batch
HY2800*6600 10 Ton/Batch
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Thickness 14mm/16mm/18mm
Weight 15T-35T
Power Average 15KW/h
Space needed 300-400 square meters (Width:10m, Length:30m-40m)
Labor needed 3-4 workers
Density of oil 0.89g/cm3
Combustion value 44.30KJ/KG
Note: We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation.

 

Products
Inquiry
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E-mail:info@huayinrecycling.com Tel:+86-371-55917087